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MCS7001 is an
optimal machine for the test of various systems. This
machine record any measured value during the test of a system. The machine
measure and record also the real torque applied during any test. This is a
very important control for understand correctly the behavior of different
systems. For each
test are recorded all values, like the speed, the max torque, the times
required for each operation, the analogs inputs and so on. It is
possible also to record all measured values up to 100 times for second, and
display it graphically in order to see the exact behavior in a single test The test
is controlled with a PLC GE Fanuc, and the human interface is realized with a
Windows XP Computer. The
machine use digitals input/output to control pneumatic systems, sensors, electrical valves, etc. It control and
measure also analog signals for pressure, speed, vibration, temperatures,
etc. Our
brushless control system is very sophisticated and control any parameter for
each movement: position, speed, acceleration, torque limits, torque applied.
This
accessory concurs to carry out of the spins with a extensible ax. For
example it is used for the test of the locks mounted on doors or ante. The motor
controls the torque and the speed, executes test of 200.000 openings, and
graphically records all the data of the test.
Lock
mounted on test door. The motor develops torque until 25Nm, but it can also
limit the applied torque at 0.1 Nm. It
execute the tests of the lock and the handle, it execute the sequence of
necessary operations like: closing, opening with key, opening with handle,
release blocs, etc. |
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Our experience The AUCO Italy has matured its experience in the tests on prototypes
with various companies in the arc of the last decades o f years. From the
axles for tractors with the Dana in the centers of Vimercate
(MI Italy) and in Arco di Trento (Italy), to the
tests of the new motors of the Tram for Alstom
France, at Sesto San Giovanni (MI Italy) and then still collaborations in the
realization of the equipments and the software of test of the electronics of Pendolino (the Italian super train), always with Alstom. In the field of the tests in production we have
realized systems for the control of the test islands, also with software
intelligent that speak the operating peoples, explaining the operations that
must execute in order to guide them in the various procedures. From these experiences we have realized various equipment of test,
also for the vibrations tests, preventive assistance of the problematic
mechanics, mathematical analysis of the vibrations in order to characterize
the parts that are near to the breach, safeguarding the prototype or allowing
however the preventive maintenance on the system. The MCS7001 is born from this experience and is studied in flexible
and simple way, rendering adapted it to many and many types of test. They is very simply to use, bat the acquisition concurs and the
control of the variable ones until 100 scansions to the second, controlling
whichever type of marks them and sensor standard. Software AUCO for the brush
less motors concurs to control them in a very simple way for the operator,
with commandos helps very clear. |
Software
The immediate commandos allow you
to try the test manually, and also to carry out single tests in order to
verify the behavior of the system to test. After to have defined the sequence
of operations, they can be inserted in the test program. The commandos are
very simple, well described in the help automatically always visible
The commandos are very simple. The
software is developed from AUCO Italia and so you can ask as any
modification. So, any application become for us a possibility to create new
commandos and new functionality, and so our software become more and more
flexible and adherent to the various client requirements. A specific program for the
software modernization concurs with all the customers to have use of the new
functionalities |
Characteristics The MCS7001 is the new series of
testing machine. The electronics are based on three levels. The electronics
of engine control, the PLC of management of the test and for the acquisition
and the control of all the variable, and the computer for the supervision,
the recording and the operating interface. All it is enclosed in a structure
of reduced dimensions, easy to move inside your tests area. The machine is personalized on
the requirements of the customer, its characteristics of base are:
It is open to the DCS world, in direction of high level for business
nets, DCS, SCADA, etc, and also in direction of field for distributed
controls, Azardus Area controls, in observance of
all the emergency norms up to zone 0. |
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Up
grade possibility In the structure is predisposed
the space for 20 input/output cards and 4 brush less drives. As an example it is possible to installe: 32 input for extensometers/cargo cells, 12
input PT100, 16 input thermocouples, 8 analogic
output, 8 analogic input, 4 motors brush less
control, controlled also in torque, 64 digital input, 32 digital output. We
can realize also solutions whit a greater density and the same dimensions of
the structure. |
The
various accessories can be placed inside the machine, so the machine is very
compact and easy to be moved. The connections whit the test equipment are
realized whit multipolar standards connector, so
the passage from a test to an other is very easy.
There are machine MCS7001 that can be used on various equipments of test,
also at the same time. We can realize different equipments in order
to satisfy any requirements of the customer. The system is flexible and expandible in any moment. We have versions also with four
brushless motors. The software is simple and of immediate use. All the recorded data are
exportable graphically and in Excel format. |
Connectivity and teleassistance The system is equipped whit a
1GBps Ethernet card. Possibility of wire-less cards, connectivity via modem,
ADSL, GSM, GPRS, UMTS, SUPER UMTS. For the areas without field we
supply the connectivity on a Immarsat channel on a
network of satellites active on all planet, whit exclusion of only the
icecaps. The
offered connectivity will concur you to manage your system from whichever
emplacement of your business net and to have, upon request, our tele-assistance on all the planet. |
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Single
test diagrams During the single test
can be recorded all data of the variable, with a frequencies up to 100 times
for each second. The data come
transferred on the PC automatically and are immediately visible. In the diagram to the
left the you can see the torque applied on the key
for open the door, at the instant 2,9.
The system applied one increasing torque
until the door open. The position can be noticed (blue line, scale of left
with thousand division of turn) that for 0.6 second remains stationary until
increasing the torque comes (pink line, scale of right with thousand division
of Nm). You notice that in the
moment in which the mechanism unlock the door, where there ise a negative peak of speed (blue line) the system
succeeds however to maintain the control of perfectly constant torque in its
increment, in accord whit established how much in the test. This is important
when you must to observe a exact increment of torque as an example, for the
test of emergency exit. where the forces must be increased in accord whit
specific norms. The single test
diagrams can be recorded automatically every enne
test, or to forehead of an alarm, or forehead of a particular event, like a
problem in the tested system. |
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Sequence
test diagrams The test of a equipment
can last little moments or also various months. The system acquires all
the important data of every single executed test and it introduces them in
graphical shape concurring with the operator to understand immediately as the
test is proceeding, visualizing eventual variations in the time of some
important parameters, like the torque applied in a important movement, the
mechanical strech of particular, the temperature of a point of the system, or
the vibrations that are generated in a particular movement. The data are readable
with whichever database or mathematic software. On machine MCS7001 they
come visualizes to you in simple and immediate way. The diagram is
immediately visible without necessity of modification. They are available
functions of zoom in and zoom out, pan, numerical reading of the values,
activation grill with selected scale to right and on the left of the variable
ones. The data are exportable
in graphical format and text, for the
entire test and also for the diagram like is visualized. |
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Distributed Control System For the
control of great amounts of signal we realize systems whit DCS technology,
applied also in zones to high risk of outbreak. As an example in the refinery
of Skikda (Algeria) during 2004 we have realized a installation for the
control of 1000 temperatures (500 installed), with a system distributed in
azardus areas, redundancy 2 on all the levels. With a
simple communication cable and a power
cable all the field sensors and the field actuators are, also at a distance
of some thousand of meters. The system is up gradable practically in
limitless way. |
Availability
The system is available in 16 weeks from the
order, the price is very interesting. The standard system, like
described, comes proposed at 38.000,00 Euro, included installation, personal
instruction and a simple custom request. Guarantee for two years included. (+ tax and shipping). |
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